Manufacturing Process
Raw Material Store With FIFO System
- Isolated Carbon Store.
- Independent Stores for Polymer, Chemical, and Oil.
- End-to-end traceability ensured by Barcode System
Auto Chemical Weighing
- Auto Weighing is monitored by the RECIPE MANAGEMENT SYSTEM.
Auto Carbon Dosing System
- Automated Carbon Dosing System with 2-step weight verification.
Auto Oil Dosing System
- Automated Oil Dosing System with 2-step weight verification.
Internal Mixer – Rubmix K100 and Banbury BM80
- Identification via Barcodes.
- Cross-Verification of Input Weights.
- Linked to RECIPE MANAGEMENT SYSTEM.
- Intermeshing Rotor System with Hydraulic Ram & TCU Controls.
Open Mill With Stock Blender
- Metal Detector set up to identify impurities.
- 84″ Mill with Stock Blender ensures proper homogenization of the Rubber Compound.
- 72″ Mill & Batch Embossing Mechanism ensures the desired sheet or strip size as per customer-specific requirements.
Metal Detector Setup
- With our metal detector, we identify and eliminate any unwanted metal particles in the production process.
Gear Extruder With Strainer Head
- Rubber sheets ensure rubber compound purity for critical end applications.
Batch Off Cooling
- Cooling of the compound with tailored and precision-cut rubber sheets.
- Proper placement of the compound in the storage bin with wig-wag arrangement.
Research & Testing Lab
- TGA, DSC, and other testing equipment are utilized for R&D purposes.
- Material and physical tests are performed on RM and rubber compounds.
- Key tests include Rheological analysis, Carbon Dispersion monitoring, Tensile testing, and Elongation measurement.
Finished Goods Storage
- In-house COLD STORAGE facility with HUMIDITY CONTROLLER.
- Standard and customer-specific packaging solutions meeting international norms.
We Deliver Custom Rubber Compounds for Every Need
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